ijaers social
facebook
twitter
Blogger
google plus

International Journal of Advanced
Engineering, Management and Science

ijaems google ijaems academia ijaems pbn nauka gov JournalToc Scilit logo neliti neliti microsoft academic search Tyndale Library WorldCat indiana Library WorldCat aalborg university Library J-Gate academickeys ijaems rootindexing ijaems reddit ijaems research bib ijaems slideshare ijaers digg ijaems tumblr ijaems plurk ijaems I2OR ijaems ASI ijaems bibsonomy

Optimization of Surface Roughness for EN 1010 Low Alloy Steel on WEDM Using Response Surface Methodology
( Vol-4,Issue-7,July 2018 )

Author(s):

Munish Giri, Manjeet Bohat, Ravinder Chaudhary, Anish Taneja

Keywords:

ANOVA, CCD, EN 1010, RSM, Surface Roughness, Wire EDM.

Abstract:

The term steel is used for many different alloys of iron. All steels cover small amounts of carbon and manganese. There do exist many types of steels which are(among others) plain carbon steel, stainless steel, alloysteel and tool steel. Carbon steel is the most extensively used kind of steel. The properties of carbon steel depend mainly on the amount of carbon it contains. Maximum carbon steel has a carbon content of less than 1%. Carbon steel is made into an extensive range of products, including structural beams, car bodies. In fact, there are 3 types of plain carbon steel namely low carbon steel, medium carbon steel, high carbon steel. It is good to exact that plain carbon steel is a type of steel having a maximum carbon content of 1.5% along with small percentages of silica, Sulphur, phosphorus and manganese. EN 1010 is a lowest amount of carbonalloy steel alloy with carbon content of 0.10%. Machineability of EN 1010 carbon steel is measured to be fairly good. EN 1010 is usually used for rivets and bolts, construction and automotive applications such as pans, nails and transmission cover. The objective of paper is to study the effect of process parameters namely pulse on time, pulse off time, peak current and servo voltage on surface roughness(SR).The effect of process parameters on productivity and accuracy facts is material dependent. To study parametric effect on Surface Roughness a Central Composite design approach of response surface methodology (RSM) is used to plan and study the experiments. The mathematical relationships between WEDM input process parameters and response parameter namely surface roughness is established to determine optimal values of surface roughness mathematically and graphically.The Analysis of variance (ANOVA) is performed to find statistically significant process parameters. Interaction effects of process parameters on surface roughness are analysed using statistical and graphical representations.

ijaers doi crossrefDOI:

10.22161/ijaems.4.7.6

Cite This Article:
Show All (MLA | APA | Chicago | Harvard | IEEE | Bibtex)
Paper Statistics:
  • Total View : 91
  • Downloads : 11
  • Page No: 534-542
Share:
References:

[1] Ho, K.H., Newman, S.T., Rahimifards, S. and Allen, R.D., 2004, “State of the art in wire electrical discharge machining (WEDM)”, International Journal of Machine Tools & Manufacture, pp. 1247-1259.
[2] Ramakrishnan, R. and Karunamoorthy, L;2008, “Modeling and multi-response optimization of Inconel 718 on machining of CNC WEDM process”, Journal of Materials Processing Technology, pp. 343-349.
[3] P, Jaganathan; Kumar Naveen.T; Dr.R. Siva Subramanian; 2012, “Machining Parameters optimization of WEDM Process using Taguchi method”,International Journal of Scientific and Research, Vol.2
[4] Zaman Khan, Noor; Wahid, Mohd. Atif; Singh, Stayover; Sidiquee, Arshad noor; A. khan, Zahid., 2013, “A study of Microhardness on WEDM using Taguchi Method”, International Journal of Mechanical and Production Engineering, vol. 1.
[5] Malleswara Rao, S. Sivanaga and Parameswara Rao, Ch. V.S; 2014, “Parametric Evaluation for machining Die steel with WEDM”, International Journal of Scientific and Research Publications, vol. 3 (3), pp. 2250-3153.
[6] Chalisgaonkar, Rupesh and Kumar, Jatinder; 2015, “Multi-response optimization and modelling of trim cut WEDMoperation of commercially pure titanium (CPTi) considering multipleuser's preferences”, International Journal of Engineering Science and Technology, pp. 125-134
[7] Saha, Abhijit and Majumder, Himadri; 2016, “Performance Analysis and Optimization in Turning of ASTM 36 through Process Capability Index”Journal of King Saud University - Engineering Sciences.
[8] Chaubey, Sujeet Kumar and Jain, Neelesh Kumar; 2017, “State-of-art review of past research on manufacturing of meso and microcylindrical gears”, International Journal ofPrecision Engineering Research.